QClad
QClad
QJ2044 Demo BMA Saraji Workshop Upgrade: Cladding
Accounting connected Thu 13 Aug 2026
QJ2044 On site Mining & Resources P6 SAR.WSU.2200

BMA Saraji Workshop Upgrade: Cladding

BHP Mitsubishi Alliance · Saraji Mine, Dysart, QLD · contract BMA-SAR-2026-1187

Cameron Hale · Crew 2, Bowen Basin · 24 Mar 2026 → 3 Oct 2026

Client view

Ten-hour shifts on a 2:1 roster out of the Dysart camp. Full BMA induction plus a workshop-specific permit each shift. Overhead crane isolations govern the programme.

The position

Every figure below is the sum of rows on this page.

Contract sum

$2,533,376

Tendered
$2,470,624
Approved variations
+$62,752
Lodged, not approved
$46,944

Work in place

$1,787,633

Complete
70.6%
Still to run
$745,743

Claimed & certified

$1,700,039

Certified
$1,326,424
Unclaimed WIP
$87,594
Retention held
$66,321

Margin

$349,197 19.5%

Cost of work in place
$1,438,436
Against the build-up
-$19,400
Committed, not received
$30,148

$28,166.40 of work is on the ground against variations nobody has approved.

VAR-044-03, Crane isolation standby, 4 shifts lost. Until they are approved they sit in cost with no revenue against them.

Cost centres

Hours and material book to a cost centre, and so do purchase orders. The totals here are the job, to the cent.

Cost centre Value Earned % Budget hrs Actual hrs Budget material Actual material Committed Run Margin
CC-01 Preliminaries & establishment 5 tasks · General $195,158 $137,419 70% 1,549 1,049.4 $0 -$359 - -$3,388 20%
CC-02 Roofing 6 tasks · General $768,536 $540,637 70% 2,597.2 1,852.2 $157,519 $155,345 $43,468 -$4,345 20%
CC-03 Wall cladding 10 tasks · General $1,020,868 $737,838 72% 3,281.9 2,405.4 $238,395 $234,435 $23,460 -$7,495 19%
CC-05 Height access & safety systems 2 tasks · General $226,550 $161,133 71% 923.6 649 $8,526 $8,024 - -$971 20%
CC-06 Weatherproofing 1 task · General $75,864 $45,518 60% 436 257.2 $2,564 $2,487 - -$493 22%
CC-08 Direct labour & plant 1 task · General $246,400 $165,088 67% 0 0 $0 -$2,708 - -$2,708 19%
Job total $2,533,376 $1,787,633 71% 8,787.7 6,213.2 $407,004 $397,223 $66,928 -$19,400 20%

The run is this job's cost against budget, spread across the centres by exposure: preliminaries and rectification carry more of it than sheeting to a measured rate, because that is where jobs actually bleed. The centres add to $1,438,436, which is the job's actual cost.

CC-01 Preliminaries & establishment Mobilisation, supervision, inductions, safety documentation, scaffold and access hire.
$137,419 of $195,158 · 70%
TaskSub-jobContractDone%ValueEarnedHours
Site supervision, leading hand RS-PRE-SUP General 126 day 85.68 68% $157,248 $106,929 899.6 of 1,323
Mobilisation & site establishment RS-PRE-MOB General 1 item 1 100% $18,450 $18,450 96 of 96
Site induction & verification of competency RS-PRE-IND General 16 ea 16 100% $9,360 $9,360 64 of 64
Demobilisation & make good RS-PRE-DEM General 1 item 0 0% $7,420 $0 0 of 44
SWMS, JSA & site-specific safety plan RS-PRE-SWM General 1 item 1 100% $2,680 $2,680 22 of 22
CC-02 Roofing Strip, sheet, insulate, safety mesh, ridge, gutter, downpipes and roof lighting.
$540,637 of $768,536 · 70%
TaskSub-jobContractDone%ValueEarnedHours
KLIP-LOK 700 HI-STRENGTH roof sheeting, install RS-ROF-KL7 General 2,640 m² 1,900.8 72% $361,152 $260,029 684.3 of 950.4
Strip existing roof sheeting & dispose RS-ROF-STR General 2,640 m² 2,138.4 81% $138,336 $112,052 620.1 of 765.6
Roof insulation blanket 75mm R1.8, install RS-ROF-INS General 2,640 m² 1,900.8 72% $104,544 $75,272 266.1 of 369.6
Safety mesh, install to purlins RS-ROF-SAF General 2,640 m² 1,953.6 74% $65,472 $48,449 185.6 of 250.8
Ridge ventilator, supply and install RS-ROF-VNT General 96 lm 33.6 35% $59,904 $20,966 53.8 of 153.6
Ridge capping & barge, supply and install RS-ROF-RDG General 268 lm 163.48 61% $39,128 $23,868 65.4 of 107.2
CC-03 Wall cladding Wall sheet, insulated panel, architectural cladding, flashings and cappings.
$737,838 of $1,020,868 · 72%
TaskSub-jobContractDone%ValueEarnedHours
KLIP-LOK 700 wall cladding, install RS-CLD-KL7 General 3,180 m² 2,194.2 69% $452,832 $312,454 855.7 of 1,240.2
Strip existing wall cladding & dispose RS-CLD-STR General 3,180 m² 2,798.4 88% $154,548 $136,002 755.6 of 858.6
Custom flashings, supply and install RS-CLD-FLA General 1,240 lm 793.6 64% $141,360 $90,470 269.8 of 421.6
Purlin & girt, supply and install RS-CLD-PUR General 18.4 t 15.27 83% $140,208 $116,357 335.9 of 404.8
Weatherproof louvre panel, install RS-CLD-LOU General 168 m² 70.56 42% $58,128 $24,414 60 of 142.8
Purlin & girt, supply and install RS-CLD-PUR · VAR-044-01 General 4.8 t 4.13 86% $36,576 $31,471 90.9 of 105.6
Weatherproof louvre panel, install RS-CLD-LOU · VAR-044-02 General 42 m² 36.12 86% $14,532 $12,498 30.7 of 35.7
Personnel access door in cladding, form and trim RS-CLD-DOR General 6 ea 3 50% $11,040 $5,520 18.6 of 37.2
Custom flashings, supply and install RS-CLD-FLA · VAR-044-02 General 86 lm 73.96 86% $9,804 $8,431 25.1 of 29.2
Personnel access door in cladding, form and trim RS-CLD-DOR · VAR-044-04 General 1 ea 0.12 12% $1,840 $221 0.7 of 6.2
CC-05 Height access & safety systems Anchor points, static lines, guardrail, rope access and elevated work platforms.
$161,133 of $226,550 · 71%
TaskSub-jobContractDone%ValueEarnedHours
Spider lift hire & operator, 28m RS-HGT-SPI General 84 day 58.8 70% $198,240 $138,768 588 of 840
Roof anchor point: supply, install & certify RS-HGT-ANC General 38 ea 30.02 79% $28,310 $22,365 66 of 83.6
CC-06 Weatherproofing Sealing, membrane, penetration flashing and leak rectification.
$45,518 of $75,864 · 60%
TaskSub-jobContractDone%ValueEarnedHours
Sealant to laps, penetrations & flashings RS-WPF-SEA General 2,180 lm 1,308 60% $75,864 $45,518 261.6 of 436
CC-08 Direct labour & plant Dayworks, overtime and travel time charged at the labour rate.
$165,088 of $246,400 · 67%
TaskSub-jobContractDone%ValueEarnedHours
Travel & living away: per person, per day RS-LAB-TRV General 640 day 428.8 67% $246,400 $165,088 0 of 0

Drawings and documents

At their current revision. Superseded revisions stay on the register, because after an incident the question is which revision the crew were working to that day.

All documents
DocumentKindRevOwnerUpdatedSizeStatus
QJ2044 Crane isolation procedure DOC-4372 · SharePoint / QClad / Jobs / QJ2044 / 05 HSEQ Safety plan C Sam Kirkwood 28 Jul 2026 0.8 MB Current

Correspondence

RFIs, material approvals and anything else sent about QJ2044, with the replies on the same thread. 1 awaiting a reply.

RFI-017 RFI Awaiting reply Sonia Whitmore, BHP Mitsubishi Alliance 1 message

Corroded girts beyond the marked-up extent, CHPP east wall

Marcus Deng QClad 2026-08-18 16:40

On stripping the east wall cladding we have found girt corrosion extending approximately 14 metres beyond the extent marked up on the scope drawings, between gridlines 9 and 12. Photographs attached. The additional girts are not in our contract scope. Please advise whether you want them replaced under a variation or handed back to your structural contractor, as the sheeting crew cannot proceed past gridline 9 either way.